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General Introduction I.1 What is Manufacturing? I.2 Product Design and Concurrent Engineering I.3 Design for Manufacture, Assembly, Disassembly, and Service I.4 Environmentally Conscious Design, Sustainable Manufacturing,and Product Life Cycle I.5 Selection of Materials I.6 Selection of Manufacturing Processes I.7 Computer-integrated Manufacturing I.8 Quality Assurance and Total Quality Management I.9 Lean Production and Agile Manufacturing I.10 Manufacturing Costs and Global Competition I.11 Trends in Manufacturing
PART I: FUNDAMENTALS OF MATERIALS:BEHAVIOR AND MANUFACTURING PROPERTIES
1. The Structure of Metals
1.1 Introduction
1.2 Types of Atomic Bonds
1.3 The Crystal Structure of Metals
1.4 Deformation and Strength of Single Crystals
1.5 Grains and Grain Boundaries
1.6 Plastic Deformation of Polycrystalline Metals
1.7 Recovery, Recrystallization, and Grain Growth
1.8 Cold, Warm, and Hot Working
2. Mechanical Behavior, Testing, and Manufacturing Properties ofMaterials
2.1 Introduction
2.2 Tension
2.3 Compression
2.4 Torsion
2.5 Bending (Flexure)
2.6 Hardness
2.7 Fatigue
2.8 Creep
2.9 Impact
2.10 Failure and Fracture of Materials
2.11 Residual Stresses
2.12 Work, Heat, and Temperature
3. Physical Properties of Materials
3.1 Introduction
3.2 Density
3.3 Melting Point
3.4 Specific Heat
3.5 Thermal Conductivity
3.6 Thermal Expansion
3.7 Electrical, Magnetic, and Optical Properties
3.8 Corrosion Resistance
4. Metal Alloys: Their Structure and Strengthening by HeatTreatment
4.1 Introduction
4.2 Structure of Alloys
4.3 Phase Diagrams
4.4 The Iron-Carbon System
4.5 The Iron--Iron-carbide Phase Diagram and the Development ofMicrostructures in Steels
4.6 Cast Irons
4.7 Heat Treatment of Ferrous Alloys
4.8 Hardenability of Ferrous Alloys
4.9 Heat Treatment of Nonferrous Alloys and Stainless Steels
4.10 Case Hardening
4.11 Annealing
4.12 Heat-treating Furnaces and Equipment
4.13 Design Considerations for Heat Treating
5. Ferrous Metals and Alloys: Production, General Properties, andApplications
5.1 Introduction
5.2 Production of Iron and Steel
5.3 Casting of Ingots
5.4 Continuous Casting
5.5 Carbon and Alloy Steels
5.6 Stainless Steels
5.7 Tool and Die Steels
6. Nonferrous Metals and Alloys: Production, General Properties,and Applications
6.1 Introduction
6.2 Aluminum and Aluminum Alloys
6.3 Magnesium and Magnesium Alloys
6.4 Copper and Copper Alloys
6.5 Nickel and Nickel Alloys
6.6 Superalloys
6.7 Titanium and Titanium Alloys
6.8 Refractory Metals and Alloys
6.9 Berylliu